Ceramic Matrix High Processing Temperature Manufacturing Fabrication

1993 processing of ceramic matrix composites.

Ceramic matrix high processing temperature manufacturing fabrication.

High processing temperature results in complexity in manufacturing and hence expensive processing. Matrices with nano sized b sic particulates and then use a high temperature fabrication process that employs short time forming conditions to avoid excessive grain growth within the constituents while at the same time yielding complex shaped cmc materials. Hp of monolithic uhtcs is difficult because their high melting points and low self diffusion constants require a high sintering temperature 2000 c 16 27 28. Before describing the techniques for fabricating ceramic matrix composites we list below some general points that should be considered in selecting the reinforcements and the matrix.

Axiom is developing large scale manufacturing technology for low cost ox ox cmc unidirectional ud tape for use in automated tape layup atl component manufacturing. Cmcs are designed to improve toughness of monolithic ceramics the main disadvantage of which is brittleness. Here we outline work in the last decade on the processing of uhtcs with a reinforcing fiber phase for enhanced fracture toughness. Here we outline work in the last dec ade on the processing of uhtcs with a reinforcing fiber phase for enhanced fracture toughness.

Difference in the coefficients of thermal expansion between the matrix and the reinforcement lead to thermal stresses on cooling from the processing temperatures. Axiom s process improvements technical leadership and investments are a real breakthrough for the broader use of cmcs. Chemical vapor infiltration method of ceramic matrix composites fabrication is a process in which reactant gases diffuse into an isothermal porous preform made of long continuous fibers and form a deposition. Ultramet offers durable refractory ceramic matrix composites that survive the severe environments of propulsion and thermal management systems.

Since most ceramic fibers cannot withstand the normal sintering temperatures of above 1 600 c 2 910 f special precursor liquids are used to infiltrate the preform of oxide fibers. Processing routes for cmcs involve high temperatures can only be employed with high temperature reinforcements. Included are fibers of both carbon and silicon carbide composition in. This process is used to manufacture oxide fiber oxide matrix cmc materials.

Should be able to withstand high temperature excursions. Ceramic matrix composites. Cmcs provide high temperature oxidation stability relative to metals and enhanced toughness relative to monolithic ceramics. Ramic matrix composites uhtcmcs offers the toughness benefits of a composite with the high temperature stability of uhtcs.

It was proposed to address this challenge by using the. Therefore the emerging field of uhtc ceramic matrix composites uhtcmcs offers the toughness benefits of a composite with the high temperature stability of uhtcs. Hot pressing hp is a conventional method for the fabrication of structural ceramics and composites 26. Ceramic matrix composites cmcs may be processed via conventional layup and curing techniques while only requiring a free standing high temperature sinter cycle to prepare them for high temperature use.